CERT / 01
AS9100D
Certified since 2017, recertified annually with zero major non-conformances across the last four surveillance audits. Scope covers 5-axis machining and precision fabrication of metallic aerospace, defense, and medical components.
EQUIPMENT & QUALITY / DUE-DILIGENCE DOSSIER
This is what we run, what we hold, and what we ship against.
A transparent disclosure of the machines, inspection stack, certifications, and report deliverables behind every DNYAK-D shipment. Every figure below is documented, audit-ready, and reproducible against your drawing.
CERTIFICATION SCOPE
AS9100D
ISO 9001:2015 · ITAR #M-31247-2023
TOLERANCE CAPABILITY
±0.0002"
documented on Inconel 718 / Ti-6Al-4V / 17-4PH
QUOTATION SPEED
4.7HR
median across 11,200 RFQs (2024–2025)
ON-TIME DELIVERY
98.6%
measured across all 2025 customer releases
01 / MACHINE ROSTER
Production equipment list, named and tied to part envelopes.
Not a marketing line. The named centers, axis counts, and work envelopes below are the machines that hold your geometry the first time. Use this list to confirm envelope, axis count, and control architecture before requesting a quote.
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01
Mazak Integrex i-300S · 5-axis Multi-Tasking
Full B-axis milling + turning on a single setup. Work envelope Ø 25.6" × 80.7". Used for prismatic aerospace fittings, valve bodies, and orthopedic implants where concentricity between turned and milled features must be held in one workholding.
- AXES12 (B / X / Y / Z + milling C)
- MAX RPM12,000 milling / 5,000 turning
- CONTROLMazak SmoothX CNC
- QUANTITY2 cells
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02
DMG MORI DMU 50 & DMU 65 monoBLOCK · 5-axis
High-dynamics 5-axis simultaneous machining for monolithic structural components in titanium and Inconel. Travels to 25.6" × 22" × 20". Integrated trunnion table for part weights up to 1,540 lb.
- AXES5 simultaneous
- SPINDLE18,000 RPM HSK-A63
- CONTROLDMG MORI ERGOline 3D
- QUANTITY3 cells
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03
Mazak QT-250MSY & QT-350MSY · Multi-Axis Lathes
Sub-spindle + live tooling turning for shaft, housing, and bushing geometries. Y-axis milling capability eliminates secondary operations. Bar capacity 3.0"; chuck work to Ø 14".
- AXES10 (Y-axis live tool)
- MAX RPM5,000 main / 6,000 sub
- CONTROLMazak SmoothAi
- QUANTITY4 cells
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04
Haas VF-2SS & DMG MORI NHX 5000 · Finishing Cells
Dedicated 3-axis finish-pass and horizontal-pallet cells for high-volume runs of bracketry, fittings, and Tier-1 EV powertrain components. Pallet changers enable unattended lights-out production within climate-stabilized bays.
- PALLET COUNT12 stations / cell
- RUN LENGTH50–5,000 pc typical
- SPINDLE12,000 RPM direct-drive
- QUANTITY7 cells
02 / METROLOGY
Every setup is measured against drawing tolerances — not sampled at the end.
In-process inspection is non-negotiable on tight-tolerance work. Our machining centers run Renishaw OMP60 probing on every setup, measuring in-machine datum features before, between, and after machining cuts. A part leaves its workholding only after the probe confirms feature location against the drawing — no exceptions.
Final first-article inspection runs against the GD&T callouts on a Hexagon Global S Plus 7.10.7 coordinate measuring machine in a dedicated 68°F ± 1°F inspection cell. Reports are issued in the customer’s requested format — AS9102 First Article, AIAG PPAP, or customer-specific — with bubble drawings, variable data, and signed-off feature callouts.
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IN-PROBE
Renishaw OMP60 probing + Reporter cycle on every setup, with datum alignment and feature measurement logged to the part traveler.
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FAI
AS9102 / customer-format first-article inspection on Hexagon Global S Plus 7.10.7 CMM with PC-DMIS 2024.1 software.
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PPAP
Full AIAG PPAP package including control plan, PFMEA, MSA, capability indices (Cpk), and initial sample dimensional layout.
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CALIBRATION
CMM scale and probe qualification verified daily; gage R&R submitted annually with MSA package for repeat programs.
03 / FACILITY
32,000 sq ft of controlled manufacturing environment in Phoenix, AZ.
The DNYAK-D facility at 4215 E Elwood Street, Phoenix, AZ 85040 is a purpose-built precision shop, not a converted warehouse. The entire machine bay is climate-controlled to 68°F ± 2°F year-round — thermal stability that holds Inconel and titanium tolerances at sub-half-thou accuracy across an eight-hour shift.
Material staging is segregated by end-use: a dedicated bay for aerospace / defense work (ITAR-controlled, locked-cage, DDTC-compliant chain of custody) and a separate bay for medical and commercial programs. Bar stock, forgings, and plate enter through a single inspection dock, are tagged with full mill cert traceability, and flow through roughing, finishing, deburr, and inspection cells without crossing production zones.
Tooling is centralized in a climate-controlled tool crib managed by a single certified tool attendant per shift. Cutting-tool life is tracked per part number through tool-number serialization — every tool has a documented first-use date, target life, and replacement trigger, so a buyer’s repeat order runs against the same proven cutting parameters that shipped the original 14,000+ part numbers on file.
4215 E Elwood Street · Phoenix, AZ 85040 · United States
04 / TOLERANCE MATRIX
Documented capability, alloy by alloy.
Published tolerance capability per alloy, measured on production hardware shipped to current customers. Values are stated as the tightest dimension held at first-article acceptance — not theoretical machine repeatability. Verify your drawing’s critical dimension against this table before requesting a quote.
| ALLOY | LINEAR DIMENSION | DIAMETER / CYLINDRICITY | SURFACE FINISH | FLATNESS / GD&T |
|---|---|---|---|---|
| Inconel 718 | ±0.0002" | ±0.0002" / 0.0003" | Ra 8 µin | 0.0005" / datum A|B|C |
| Titanium Ti-6Al-4V | ±0.0002" | ±0.0002" / 0.0003" | Ra 8 µin | 0.0005" / datum A|B|C |
| 17-4 PH Stainless | ±0.0002" | ±0.0002" / 0.0003" | Ra 16 µin | 0.0005" / datum A|B|C |
| 6061-T6 Aluminum | ±0.0005" | ±0.0005" / 0.0005" | Ra 32 µin | 0.001" / datum A|B |
| 4140 Steel (pre-hard) | ±0.0005" | ±0.0005" / 0.0005" | Ra 32 µin | 0.001" / datum A|B |
| Capability statement bounded at ±0.0002" on the alloys listed above. Tighter tolerance requests are reviewed against current machine capability, workholding, and feature access — we will not quote what we cannot hold. | ||||
05 / CERTIFICATION INDEX
The documents your quality team will request next.
A single index of every quality deliverable included with a standard DNYAK-D shipment — cross-reference it against your incoming-inspection checklist before issuing a PO.
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ISO 9001:2015
Baseline quality system certification covering all production processes, document control, and continuous improvement — aligned with the AS9100D aerospace requirements.
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ISO 13485
Medical-device QMS governing part traceability, cleanliness, and process validation for non-implantable precision components machined for medical-device OEMs.
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ITAR / DDTC
Active registration through the U.S. Department of State Directorate of Defense Trade Controls. Cleared to manufacture parts covered under USML Categories I–VIII under full chain-of-custody controls.
Report deliverables shipped with every release
- 01AS9102 First Article Inspection report — signed off by an ASQ-CQE
- 02AIAG PPAP package (control plan, PFMEA, MSA, capability indices, ISL)
- 03CMM inspection report with bubble drawing & variable data
- 04Mill cert traceability & material test report (when supplied by buyer)
- 05Certificate of Conformance + DNYAK-D traveler
- 06ITAR export-control compliance statement (defense shipments)
Send drawings to [email protected] for a written quote within 4.7 hours, median.
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